DIY Router Table Fence (Save Money and Boost Your Woodworking Skills)

A fence is an essential component of a router table setup. It provides support and guidance for the board as it is passed over the router bit, and it helps to ensure accuracy and precision in the cuts. A well-designed and properly adjusted fence is crucial for achieving successful results in your router table projects.

While you can purchase a fence for your router table, building your own DIY router table fence can be a satisfying and cost-effective option. By building your own fence, you can tailor the design and features to your specific needs and preferences. In this article, we will provide a step-by-step guide for building a DIY router table fence, as well as some tips and tricks to help you succeed.

Before we dive into the details, let’s take a look at the materials and tools that you will need to build a DIY router table fence.

diy router table fence
DIY Router Table Fence

Materials and tools

To build a DIY router table fence, you will need the following materials and tools:

  • A piece of 3/4-inch plywood or MDF, at least 24 inches wide and 24 inches tall
  • A piece of 1/4-inch plywood or MDF, at least 24 inches wide and 24 inches tall
  • Two 1×2-inch boards, at least 24 inches long
  • Wood glue
  • Screws or nails
  • A drill and drill bits
  • A saw (circular saw, jigsaw, or hand saw)
  • A square or combination square
  • A tape measure or ruler
  • Clamps (optional)

Once you have gathered these materials and tools, you are ready to start building your DIY router table fence. Follow the step-by-step instructions below to create your own custom fence for your router table.

Step-by-step instructions

To build a DIY router table fence, follow these steps:

  1. Cut the 3/4-inch plywood or MDF to the desired size and shape for the main part of the fence. This piece should be at least 24 inches wide and 24 inches tall, but you can make it larger or smaller depending on your needs and the size of your router table.
  2. Cut the 1/4-inch plywood or MDF to the same size and shape as the main piece. This piece will be used to create a face for the fence, which provides a smooth, stable surface for the board to rest against as it is passed over the router bit.
  3. Cut the 1×2-inch boards to the same width as the main and face pieces. These boards will be used to attach the face to the main piece and to provide additional support and stability for the fence.
  4. Use wood glue to attach the face to the main piece, making sure that the edges are aligned and the face is flush with the front of the main piece. Clamp the pieces together and let the glue dry according to the manufacturer’s instructions.
  5. Once the glue is dry, attach the 1×2-inch boards to the back of the main piece, using screws or nails. These boards will help to reinforce the fence and prevent it from warping or twisting.
  1. Attach the fence to the router table using screws or bolts. Make sure that the fence is level and square to the table, and that it is positioned at the desired distance from the router bit.
  2. Adjust the fence as needed to ensure accuracy and precision in your cuts. You can use a square or combination square to check that the fence is square to the table, and you can use a tape measure or ruler to measure the distance from the bit to the fence.
  3. Test the fence by making a few cuts with your router. Adjust the fence as needed until you are satisfied with the results.

Once you have built and adjusted your DIY router table fence, you are ready to use it in your router table projects. 

Tips and Tricks

  • Use clamps to hold the fence in place while you attach it to the router table. This will help to ensure that the fence is level and square, and it will make it easier to adjust the fence if necessary.
  • Use a square or combination square to check that the fence is square to the table. This is important for ensuring that the board is guided smoothly and evenly as it is passed over the router bit.
  • Measure the distance from the bit to the fence carefully, and mark the position of the fence on the router table. This will make it easier to reposition the fence if you need to make changes or adjustments.

By following these steps and tips, you can build a DIY router table fence that is strong, stable, and accurate. With a little effort and some basic woodworking skills, you can create a custom fence that

Alternative designs

In addition to the basic design outlined above, there are several alternative designs that you can use for a DIY router table fence. Some of these options include:

  • A split fence: A split fence consists of two separate pieces that are attached to the router table on either side of the bit. This design allows you to make more precise adjustments to the position of the fence, and it can be especially useful for cutting complex shapes or for working with longer boards.
  • A T-shaped fence: A T-shaped fence has a vertical component that attaches to the router table, and a horizontal component that extends out from the vertical piece. This design allows you to guide the board smoothly and evenly as it is passed over the bit, and it can provide additional support and stability for the fence.
  • A flip-up fence: A flip-up fence is a design that allows you to easily raise and lower the fence as needed. This can be useful for making quick adjustments to the position of the fence, or for switching between different bits on the router.

Overall, there are many different designs that you can use for a DIY router table fence. Choose the design that works best for your specific needs and preferences, and have fun experimenting and customizing your fence.

Do you need a fence on a router table?

Yes, you need a fence on a router table. A fence is an essential component of a router table setup, providing support and guidance for the board as it is passed over the router bit. Without a fence, the board can move or shift as it is being worked on, resulting in inaccurate cuts and poor-quality results.

A well-designed and properly adjusted fence is crucial for achieving successful results in your router table projects. It helps to ensure that the board is guided smoothly and evenly over the bit, and it provides support and stability for the board as it is being worked on.

While you can purchase a fence for your router table, you can also build your own DIY router table fence. This can be a fun and rewarding project, and it allows you to tailor the design and features of the fence to your specific needs and preferences.

Overall, a fence is an essential component of a router table setup, and it is necessary for achieving accurate and precise cuts in your woodworking projects.

What is a fence used for on a router table?

A fence is used on a router table to provide support and guidance for the board as it is passed over the router bit. The fence is attached to the router table on one side of the bit, and it extends out from the table to create a guide for the board.

As the board is passed over the bit, the fence helps to keep it steady and in place. This helps to prevent the board from tilting or moving as it is being worked on, which can result in inaccurate cuts and poor-quality results. The fence also helps to guide the board smoothly and evenly over the bit, ensuring that the cuts are straight and consistent.

What is the best surface for a router table?

The best surface for a router table depends on your specific needs and preferences. Some of the most common materials that are used for router table surfaces include MDF (medium-density fiberboard), plywood, and cast iron.

MDF is a popular choice for router table surfaces because it is relatively inexpensive, stable, and smooth. It is also easy to cut and shape, making it suitable for a wide range of router table projects. However, MDF can be susceptible to warping and swelling over time, so it may not be the best choice for a router table that will be used frequently or heavily.

Plywood is another common choice for router table surfaces. It is more stable and durable than MDF, and it is less likely to warp or swell over time. Plywood is also available in a variety of thicknesses and grades, allowing you to choose the best option for your specific needs. However, plywood can be more expensive than MDF, and it may require more effort to achieve a smooth, level surface.

Cast iron is a premium material that is often used for router table surfaces. It is extremely durable and stable, and it offers excellent vibration resistance. This makes it ideal for use with heavy-duty router bits and for making precise, detailed cuts. However, cast iron is also the most expensive option, and it can be heavy and difficult to work with.

Overall, the best surface for a router table depends on your specific needs and preferences. Consider factors such as cost, durability, smoothness, and stability when choosing the material for your router table surface.

Final Words

A fence is an essential component of a router table setup, providing support and guidance for the board as it is passed over the router bit. While you can purchase a fence for your router table, building your own DIY router table fence can be a satisfying and cost-effective option.

By following the step-by-step instructions and tips outlined above, you can create a strong, stable, and accurate DIY router table fence. You can also experiment with alternative designs, such as a split fence or a flip-up fence, to customize your fence to your specific needs and preferences.

Overall, building a DIY router table fence is a fun and rewarding project that can help you take your router table skills to the next level. So grab your materials and tools, and get started on building your own custom router table fence today!

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